Flexform – Lean Transformation
Flexform is an Italian company based in Meda. Founded in 1959 by the Galimberti Brothers, the company designs, produces and sells furniture and accessories for residential and public use.
Sfida
Challenge
In a positive financial and market situation, the company decided to increase its competitive advantage by adding to the traditional product excellence, also the excellence in the management of operational processes through a Lean Transformation.
This transformation was carried out in an environment with a wide range of products and a local supplier base to develop with a lean approach.
Intervention areas
- Re-layout of the entire plant with lean and SLP techniques (systematic layout planing)
- Industrialization and digitalization of the production system
- Revision of the planning & scheduling system
- Plant industrial engineering and introduction use MOST and calculation systems production hours (estimate-final)
- Competitive product analysis
Results
- Total processing cost: -20%
- Internal lead time: -35%
- Stock of material: -40%
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