Sdf – Foreman and team leader training

Multinational company, operating in the automotive sector, with a vast transformation program in place and committed to transferring culture and lean leadership style to its department heads and team leaders.

Activities and Improvements

  • Analysis of the root causes of waste related to the behaviors of operators, team leaders and foremen with interviews and questionnaires
  • Support of foremen and team leaders to understand how much time they dedicated to monitoring and feedback
  • Analysis of vacation and leave request processes and their restructuring with simpler flows and clearer responsibilities
  • Measurement of the communication skills of foremen and team leaders
  • Training for foremen and team leaders on Lean Leadership
  • Post-training support
  • Monitoring of team leaders by foremen on checklists

Results

  • Increase operator skills and responsibilities on the line
  • Reduced line stops due to «operator absences» for unscheduled permissions
  • Improved efficiency and effectiveness of the holiday planning process and consequent production scheduling
  • Reduced handovers and responsibility bounces between department head and team leader
  • Reduced maintenance time due to better communication of machine failures and downtimes
  • Significant improvements in the individual diffusion of all Lean Lifestyle habits
  • Great enthusiasm of all participants

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